STATE-OF-THE-ART TEXTILE MANUFACTURING FACILITY
150,000 Sq. Ft. Integrated Weaving, Dyeing & Stitching Complex
Spanning 150,000 sq. ft. in India's famed weaving cluster, our Pilkhuwa manufacturing complex integrates shuttleless powerlooms, automated stitching, and eco-friendly finishing under one quality umbrella.
150,000 Sq. Ft. Facility
Custom-designed industrial plant layout optimizing material flow from raw yarn unloading to container baling.
High-Capacity Production
Capable of weaving and finishing over 450,000 yards of high-grade commercial bedding fabric monthly.
In-House Quality Lab
Equipped with spectrophotometers, circular GSM cutters, and wash colorfastness testing apparatus.
OUR 6-STAGE MANUFACTURING PROCESS
Every yard of fabric follows a strict multi-point quality protocol from raw fiber to final baling.
Yarn Sourcing & Moisture Audit
Rigorous inspection of virgin long-staple cotton and high-tenacity polyester filament yarn before warp preparation.
- Tensile strength test
- Count & twist audit
- Moisture content verification
High-Speed Shuttleless Weaving
Air-jet and rapier shuttleless looms weaving high-density percale, satin stripe, and damask fabrics up to 126" wide.
- Automated warp stop motion
- Laser width alignment
- Weave defect sensors
Eco-Dyeing & Soft Mercerizing
Continuous jet bleaching and AZO-free reactive dyeing delivering 60°C wash colorfastness and zero shade variation.
- Pantone TCX spectrophotometer matching
- pH neutralization audit
- REACH compliance check
Laser-Guided Cutting & Stitching
Automatic laser cutting beds and double-needle lock-stitch machines crafting hemmed sheets, duvet covers, and pillowcases.
- 10-12 stitches per inch
- Double-needle hem reinforcement
- Exact dimension tolerance
AQL 2.5 Multi-Point Quality Audit
Every finished batch passes light table inspection, circular cutter GSM verification, and seam strength testing.
- Circular cutter GSM audit
- Light-table weave inspection
- Dimensional stability test
Vacuum Baling & Export Loading
Hydraulic vacuum bale compression (up to 35% volume reduction), heavy-duty master cartons, and ISPM-15 wooden pallets.
- Barcode scanning
- Pallet strapping & stretch wrap
- Container weight distribution
MACHINERY & EQUIPMENT INVENTORY
Industrial hardware powering our Pilkhuwa weaving and stitching divisions.
| Equipment Category | Installed Count | Technology Manufacturer |
|---|---|---|
| Shuttleless Air-Jet & Rapier Looms | 60 Units Units | Tsudakoma & Picanol |
| High-Pressure Jet Dyeing Vessels | 12 Units Units | Fong’s & Thies |
| Automated Cutting & Hemming Lines | 24 Units Units | Juki & Pegasus |
| Zero-Liquid-Discharge (ZLD) ETP | 01 Plant Units | Industrial Eco-Clear |
| Hydraulic Vacuum Bale Presses | 04 Units Units | Heavy-Duty Export Tech |
| In-House Fabric Testing Lab Equipment | 01 Setup Units | James Heal & SDL Atlas |
WORKFORCE SAFETY & COMPLIANCE
We believe premium textiles can only be crafted in a safe, fair, and respectful working environment.
Fair Wage & Statutory Compliance
100% compliance with Indian labor laws, provident fund benefits, and health insurance for all 200+ workers.
Zero Child Labor Policy
Strict age verification audit enforced across all plant divisions and raw material supply partners.
Ergonomic & Well-Ventilated Sheds
High-volume industrial air filtration, dust extraction, and ergonomic seating across stitching departments.
PLANT & MANUFACTURING GALLERY
A visual snapshot of our weaving looms, stitching lines, and finished goods warehouse.
Weaving Shed
Stitching Division
Testing Lab
SCHEDULE A PHYSICAL MILL VISIT OR VIRTUAL AUDIT
We welcome international buyers, procurement agencies, and hotel representatives to inspect our Pilkhuwa plant.