BESPOKE TEXTILE MANUFACTURING & OEM CAPABILITIES
150,000 Sq. Ft. Integrated Mill • Pilkhuwa, India
Engineered for high-volume global buyers — our Pilkhuwa plant delivers integrated shuttleless weaving, continuous eco-dyeing, automated double-needle stitching, and certified export packaging.
OUR CORE MANUFACTURING DIVISIONS
Four vertically integrated divisions executing every step of production under one quality roof.
Shuttleless Weaving Shed
Division ID: #WEAVINGHigh-speed air-jet and rapier looms operating 24/7 to produce dense, defect-free fabrics up to 126" (3.2M) wide.
Continuous Jet Dyeing & Bleaching
Division ID: #DYEINGEco-friendly AZO-free reactive dyeing vessels providing exceptional 60°C wash colorfastness and zero shade variation.
Automated Cutting & Stitching Unit
Division ID: #STITCHINGLaser-guided fabric cutting tables and double-needle lock-stitch machines ensuring uniform hem dimensions.
Private Label & Export Baling
Division ID: #PACKAGINGHydraulic vacuum bale pressing, custom polybags, stiffener cards, and ISPM-15 export wooden palletization.
OEM & PRIVATE LABELING SCOPE
Tailored branding, fabric construction, and packaging designed to client specifications.
Weave & Texture Range
- Plain Percale (200TC - 400TC)
- Satin Stripe (4mm, 8mm, 1cm stripe)
- Jacquard Damask & Waffle Weave
- Double-Brushed Peach Finish Microfiber
Branding & Label Inserts
- Woven Satin & Damask Corner Labels
- Custom Logo Embroidery & Monograms
- Wash Care & Fabric Composition Tags
- Retail Hangtags & Barcode Stickers
Export Container Packaging
- Self-Fabric Zippered Tote Bags
- Polybags with Stiffener Cards
- Vacuum Pressed Bale Compression
- ISPM-15 Fumigated Wooden Pallets
TECHNICAL FABRIC SPECIFICATION LIMITS
| Specification Parameter | Standard Capacity Limit | Custom OEM Range |
|---|---|---|
| Maximum Loom Weaving Width | Up to 126 Inches (3.2M) | 54" to 126" Custom Cut Widths |
| Fabric Weight (GSM) | 90 GSM - 300 GSM | Bespoke Weight Up to 400 GSM |
| Cotton Thread Count (TC) | 200TC - 400TC Commercial | Luxury Up to 1000TC Egyptian Cotton |
| Color Matching Tolerance | Pantone TCX / TPX | Delta E < 0.5 Spectrophotometer Audit |
| Shrinkage Tolerance | < 3% Warp & Weft | Controlled Thermal Sanforization |
PRODUCTION & TURNAROUND SLAs
Clear timelines guaranteed for global procurement managers.
READY TO DISCUSS YOUR CUSTOM WEAVE OR FABRIC SPECIFICATION?
Connect directly with our Pilkhuwa textile engineers for lab-dip samples, weaving feasibility, and container cost estimates.